Custom Embroidered Caps: Flat Embroidery VS. 3D Embroidery

In the world of custom embroidered caps, there are two types of styles that have become popular over time: flat embroidery and 3D embroidery. Both have their own advantages and disadvantages, so it is important to know which one will work best for your needs before you commit to a technique or company. First, let’s define what custom embroidered caps are. Then, let’s take a look at what each style entails!

What are Custom Embroidered Caps?

Custom embroidered caps are a popular style of headwear that can be created with any design or text and have the added benefit of being made to order.

You might see custom embroidered caps worn by athletes when they compete at competitions nationwide. These garments were carefully designed and customized for their clients in hopes that they will help them stand out from the masses.

Custom embroidered caps are made through embroidery and stitching. They’re perfect for people looking for custom caps that are detailed and durable.

Custom embroidered caps are perfect for:

#1 Those who are looking for a custom cap to express personal style.

Custom embroidered caps are one of the best methods of expressing your personal tastes. The personalized colours and designs are great for self-expression.

#2 People who are looking to promote their brand.

Custom embroidered caps are a great way to promote your brand or logo. One of the best ways to do this is by getting custom hats as giveaways during an event. You can also release them as merch.

#3 Sports team looking for uniformed caps.

Custom embroidered caps are perfect for teams who want to create a uniform look. It’s especially great because you can put the team logo on the caps, and people are going to recognize what team you are in right away. It’s also nice to see your supporters in the crowd wearing the same custom caps design during a game.

#4 Friends and Families looking to have matching caps.

Custom embroidered caps are a great gift for friends or families to have the matching cap. It’s fun because you can use them on a family trip or family gatherings.

#5 Couples who want couple caps.

Custom embroidered caps are a fun way to show the world that you are a lovely couple. Wear them on dates or feature them in pictures!

Now that you know what custom embroidered caps are, let’s dive deeper into the two techniques of making them.

What is Flat Embroidery?

Flat embroidery is the most popular technique in embroidery because it’s a quicker and cheaper option.

The design is sewn onto the fabric with thread, which usually results in less detail than other techniques like hat bands or stitching. Flat embroidering leaves enough space for an iron-on backing that will help keep your custom caps looking their best after repeated washings.

How are Flat Embroidered Caps made?

There are two ways to get the design onto your custom caps: heat transfer or direct embroidery. The first option is cheaper but less durable. The second can last for years of wear and tear in comparison to flat-stitched caps.

Advantages of Using Flat Embroidery

#1  It’s inexpensive.

Because you don’t need expensive materials or machinery, flat embroidery can prove to be a cost-effective option for creating custom caps.

#2  You have more freedom with the design.

You’ll feel excited with the liberties of deciding your design. That’s because, with flat embroidery, you don’t need to worry about distorting your desired design or logo during the process.

#3 You can use it on any type of fabric or garment.

Whatever fabric your custom caps are using, you can use flat embroidery. There’s no worry because the technique is compatible with any fabric.

Disadvantages of Using Flat Embroidery

#1 It’s not as bold looking as custom 3D caps.

Although you can achieve any design you want, flat embroidered caps don’t have the boldness effect as custom 3D caps.

#2 They can be common.

Using flat embroidery on custom caps is the most common and preferred method by many. Hence, if you value uniqueness or standing out from the crowd, you might want to use a different technique.

What is 3D Embroidery?

3D Embroidery is a technique that gives you a three-dimensional finish for custom caps.  It takes embroidery beyond the flat layer while employing a variety of stitches and threads to create a raised or dimensional effect on caps, hats and other apparel items.

How do you perform 3D Embroidery?

To perform 3D Embroidery on custom caps, you need to insert a foam underneath the embroidery. This results in a 3D effect making the design bold enough to stand out. This method is perfect for brands who want their logo and symbols to catch attention.

Advantages of Using 3D Embroidery

#1 3D embroidery is a great way to highlight your designs.

3D Embroidery can add more depth and texture to the design of your custom caps.  That’s why people who want to highlight their designs tend to lean towards using 3D Embroidery.

#2 3D Embroidered custom caps look more professional and high-quality.

This is because 3D embroidery offers a wider range of stitches, which allows for detailed designs that other stitching methods cannot offer. The 3D  effect of this design also leaves an impression of being high-quality.

Disadvantages of Using 3D Embroidery

If you have more complicated designs, then this method may not be the best option for you. That is because extremely complicated designs are difficult to stitch with a raised 3D effect. This method is best for those with simple designs like letters, initials, logos and symbols.

Have you decided on which custom caps you’d like?

Whether you’re looking for custom embroidered caps, custom 3D caps, or custom logo caps, we can help! Send us a message today.